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| Customization: | Available |
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| Shape: | Carbon Fiber Plate |
| Raw Materials: | Polyacrylonitrile-Based Carbon Fiber |
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Engineered to deliver superior strength-to-weight efficiency, the sheet ensures reliable structural performance while reducing mass, a critical advantage in drone frames, bicycle components, racket reinforcements, and other sports gear. Its epoxy lamination enhances resistance to wear, environmental stress, and fatigue, while offering a glossy or matte surface finish for versatile design needs. Precision-cutting processes guarantee dimensional accuracy, and its compatibility with CNC machining allows for seamless customization.
Unique Forged Pattern: Distinctive random flake-like texture sets it apart visually from standard woven carbon fiber.
Lightweight Strength: Combines low density with excellent mechanical properties, ideal for aerial and sporting applications.
Epoxy Resin Lamination: Provides smooth surfaces, wear resistance, and improved long-term durability.
Isotropic Performance: Random fiber distribution offers strength in multiple directions for reliable load-bearing capacity.
Surface Finish Options: Available in glossy or matte coatings to suit functional and aesthetic requirements.
Excellent Machinability: Compatible with CNC machining, drilling, and forming for OEM customization.
Durable and Stable: Resistant to fatigue, vibration, and environmental stress, ensuring longevity in use.
Versatile Applications: Designed for drones, bicycle frames, rackets, and lightweight sports equipment.
| Property | Description |
|---|---|
| Material Composition | Forged carbon fiber flakes reinforced with epoxy resin |
| Texture Type | Random flake forged pattern, unique marbled appearance |
| Surface Finish | Glossy or matte epoxy coating, smooth and durable |
| Thickness Range | Typically available from 1mm to 5mm, customizable upon request |
| Standard Dimensions | Precision-cut panels suitable for drones and sports applications |
| Density | Approx. 1.5-1.6 g/cm³ |
| Tensile Strength | High strength performance for lightweight structural use |
| Flexural Modulus | Excellent stiffness with isotropic reinforcement properties |
| Processing Compatibility | Supports CNC machining, drilling, bonding, lamination, and shaping |
| Applications | Drone frames, bicycle components, racket reinforcements, lightweight panels |
The Forged Carbon Fibre Sheet Lightweight Epoxy Plate combines modern aesthetics with advanced composite engineering, delivering superior durability, adaptability, and lightweight efficiency for demanding sports and drone applications.
Our carbon fiber sheets are produced from high-quality prepreg carbon fiber fabrics combined with toughened epoxy resin. The process ensures:
Consistent fiber alignment
High fiber volume fraction
Excellent surface quality with minimal defects
| Thickness (mm) | Size (mm) – Standard Option 1 | Size (mm) – Standard Option 2 | Size (mm) – Standard Option 3 |
|---|---|---|---|
| 0.5 mm | 200 × 250 | 300 × 300 | 400 × 500 |
| 1.0 mm | 200 × 250 | 300 × 400 | 500 × 500 |
| 2.0 mm | 300 × 400 | 400 × 500 | 500 × 600 |
| 3.0 mm | 300 × 500 | 400 × 600 | 500 × 1000 |
| 5.0 mm | 400 × 500 | 500 × 600 | 600 × 1000 |
| 8.0 mm | 500 × 600 | 600 × 1000 | 1000 × 1000 |
| 10.0 mm | 500 × 1000 | 1000 × 1000 | 1000 × 2000 |
Remark:
These are our regularly available sizes. If your required dimensions are not listed here, we can manufacture according to your custom specifications, including both small prototypes and large-format sheets.
We provide a variety of surface finishes to meet different needs:
3K Twill Glossy
3K Twill Matte
3K Plain Glossy
3K Plain Matte
Forged Carbon Texture
Our carbon fiber sheets are manufactured through a strict multi-step process to ensure consistent quality, high mechanical performance, and an excellent surface finish.
1. Raw Material Preparation
We start with aerospace-grade carbon fiber fabrics (3K, T300, or T700) and high-quality epoxy resin systems. Only carefully inspected rolls of carbon fiber are used to guarantee performance from the very beginning.
2. Prepreg Impregnation
The carbon fiber fabrics are impregnated with epoxy resin using advanced prepreg technology. This ensures uniform resin distribution, stable fiber orientation, and optimal fiber-to-resin ratio.
3. Lay-Up and Stacking
Multiple layers of prepreg sheets are laid up by skilled technicians. The fiber orientation is arranged at 0°, 90°, and ±45° angles to maximize strength and balance in all directions. This stage determines the mechanical performance of the final sheet.
4. Curing and Consolidation
The stacked layers are placed into an autoclave or hot press, where heat and pressure cure the resin system. This process eliminates voids, consolidates the laminate, and delivers excellent mechanical properties with a smooth surface.
5. Cutting and Trimming
After curing, the sheets are cut into standard sizes or customized shapes. Precision CNC machining and waterjet cutting are used to achieve high dimensional accuracy and tight tolerances.
6. Surface Finishing
Each sheet is finished with the requested surface style - glossy, matte, twill, plain weave, or forged carbon. Polishing and coating processes are applied if required, ensuring consistent appearance across all sheets.
7. Quality Inspection
Every sheet undergoes a full inspection before packaging. Mechanical testing (tensile strength, flexural modulus), thickness measurement, surface flatness check, and visual inspection are conducted to guarantee compliance with international standards.
8. Packaging
Sheets are separated by PE protective film, wrapped in bubble wrap, packed into export cartons, and palletized for safe transportation.
Carbon fiber sheets are widely used in:
Aerospace & UAV drones
Automotive interior/exterior trims
Sports equipment (bikes, rackets, helmets)
Industrial machinery and robotics
Medical devices and prosthetics
| Property | Carbon Fiber Sheet | Aluminum | Steel |
|---|---|---|---|
| Density (g/cm³) | 1.55-1.6 | 2.7 | 7.8 |
| Strength-to-Weight | Excellent | Good | Average |
| Corrosion Resistance | Excellent | Average | Poor |
| Machinability | Easy CNC cutting | Good | Difficult |
| Aesthetic Appearance | Premium weave look | Ordinary | Ordinary |
Standard export carton with protective foam
Palletized packing available
International express, air freight, or sea freight
Tailored sizes, thicknesses, and shapes
Custom CNC machining available
Branding and logo printing supported
With over 15 years of experience in carbon fiber sheet manufacturing, we have grown into a trusted supplier for global customers across aerospace, automotive, sports equipment, UAV drones, robotics, and industrial machinery.
1. Our Factory
Our facility is located in Shandong, China, covering more than 8,000 square meters. It is equipped with advanced production lines including prepreg facilities, autoclaves, CNC machining centers, and quality inspection laboratories. We operate under a strict ISO9001 quality management system to guarantee stable and reliable production.
2. Production Capacity
We can produce over 30,000 pieces of carbon fiber sheets per month in standard sizes. Our factory is flexible enough to handle both small prototype orders and large-volume production. OEM/ODM customization is fully supported, and rapid sampling services are available.
3. Quality Control
Every step of the production process is strictly monitored. We conduct 100% inspection of raw materials, semi-finished products, and finished goods. Our in-house testing equipment evaluates tensile strength, flexural strength, modulus, and thermal resistance. Surface inspections ensure that the weave pattern and finish (glossy or matte) remain consistent across all batches.
4. Professional Team
Our engineering team is highly experienced in composite materials and CNC machining. Our international sales team has over 10 years of export experience, ensuring smooth communication and professional service. We also provide strong technical support for customized projects.
5. Global Customers
We export to more than 50 countries worldwide, including Europe, North America, South America, and Asia. We have long-term cooperation with OEMs in automotive tuning, UAV development, and sports brands. Our products receive positive feedback for quality, delivery speed, and after-sales support.
6. Why Choose Us
Direct factory supply with competitive pricing
Fast response and professional customer service
Strong R&D capability for new materials and applications
Reliable packaging and logistics network for global shipments
Q1: Can you provide customized sizes?
A1: Yes, any dimensions can be produced.
Q2: What is the minimum order quantity?
A2: Normally 1 piece, depending on stock.
Q3: Do you offer OEM logo service?
A3: Yes, laser marking and packaging printing are available.
Q4: What is the delivery time?
A4: 3-7 working days for samples, 15-25 days for bulk orders.
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